How to Cite
Publication Dates
Abstract
This study evaluates the performance of magnetic abrasive finishing (MAF) of aluminum alloy in terms of achieving materials removal (MR). A vertical milling machine is used to perform the finishing process using a developed MAF unit that consists of an inductor made out of a 150 mm long and 20 mm diameter iron core wound with 1500 turns and 0.5 mm copper wire. The commutator and magnetic pole are attached at the top and bottom of the inductor, respectively. The required current is supplied using a DC power supply. The South Pole workpiece is a 100×50×3 mm3 plate of AA 1100 aluminum alloy, whereas the magnetic pole represented the North Pole. Pole rotational speed, applied current, and abrasive finishing time was selected as input parameters of the MAF with three-level of (270, 600. 930 rpm; 0.5, 1, 1.5 Amp; 6,9,12 min). The L9 orthogonal array of the Taguchi method was utilized to examine the impact of each independent input. The obtained results clarify that applied current was the most effective factor in terms of its contribution (63.16%) in the produced MR, followed by time finishing and rotational speed.
References
D. K. Singh, V. K. Jain and V. Raghuram” On the performance analysis of flexible magnetic abrasive brush” Mach. Sci. Technol., Vol. 9, No. 4, pp. 601-619, 2005.
V. K. Jain” Abrasive-based nano-finishing techniques: an overview” Mach. Sci. Technol., Vol. 12, No. 3, pp. 257-294, 2008.
M. Givi, A. Fadaei Tehrani and A. Mohammadi” Polishing of the aluminum sheets with magnetic abrasive finishing method” Int. J. Adv. Manuf. Technol., Vol. 61, No. 9-12, pp. 989-998, 2012.
Y. Wang, D. Hu” Study on the inner surface finishing of tubing by magnetic abrasive finishing, Int. J. Mach. Tool. Manu.” Vol. 45, No. 1, pp. 43-49, 2005.
H. Yamaguchi, T. Shinmura and M. Sekine, Uniform internal finishing of SUS304 stainless steel bent tube using a Magnetic abrasive finishing process, J. Manuf. Sci. E.-T. ASME., Vol. 127, No. 3, pp. 605-611, 2005.
H. S. Grewal, A. Singh, and J. P. Singh, “To Study the Effect of Various Parameters on Finishing of Inner Surfaces of Brass Tubes Using Magnetic Abrasive By Rsm,” 2015, doi: 10.16962/elkapj/si.arimpie-2015.51.
Geeng-Wei Chang, Biing-Hwa, and Yan, Rong-Tzong Hsu, “Study on cylindrical magnetic abrasive finishing using unbounded magnetic abrasives”, International Journal of Machine Tools & Manufacture, Vol.42 (2002),
Y. Wang, D. Hu, Study on the inner surface finishing of tubing by magnetic abrasive finishing, Int. J. Mach. Tool. Manu., Vol. 45, No. 1, pp. 43-49, 2005.
Shrikant Thote, Diwesh Meshram, Kapil Pakhare, and Swapnil Gawande " Effect of the process parameters on the surface roughness during magnetic abrasive finishing process on ferromagnetic stainless steel workpiece" International Journal of Mechanical Eng, pp. 310–319, 2013.
R. Joshi, G. S. Brar, M. Sharma, and G. Singh"Effect on Magnetic Abrasive Machining with Different Range of Electrical Parameters" Int. J. Emerg. Technol. Adv. Eng. 9, 663–668, 2014.
Wu, J.; Zou, Y." Study on mechanism of magnetic abrasive finishing process using low-frequency alternating magnetic field" International Conference on Electromechanical Control Technology and Transportation (ICECTT 2015). 2015, 395, 985–989.
Marwa K. Qate’a, Ali.H. Kadhum, Faiz F. Mustafa "the influence of the magnetic abrasive finishing system for cylinder surface on the surface roughness and MRR" AL-Khwarizmi engineering journal, Vol. 11, No.3, page 1-10,2015.
M. R. Muhamad, Y. Zou, and H. Sugiyama"Investigation of the finishing characteristics in an internal tube finishing process by magnetic abrasive finishing combined with electrolysis" Trans. Inst. Met. Finish., vol. 94, no. 3, pp. 159–165, 2016, doi: 10.1080/00202967.2016.1162400.
A. Babbar, P. Singh, and H. S. Farwaha"Regression Model and Optimization of Magnetic Abrasive Finishing of Flat Brass Plate" Indian J. Sci. Technol., vol. 10, no. 31, pp. 1–7, 2017.
D.A.H. Kadhum, “Comparative Analysis on Numerical Modelling and Experiments of the Cutting Temperature in Magnetic Abrasive Finishing Process”, The Iraqi Journal for Mechanical and Materials Engineering, Vol. 19, No. 1, Pp. 1–13, 2019. doi: 10.32852/iqjfmme.v19i1.260.
P. Singh, L. Singh, and A. Kaushik"Parametric optimization of magnetic abrasive finishing using adhesive magnetic abrasive particles" Int. J. Surf. Eng. Interdiscip. Mater. Sci., vol. 7, no. 2, pp. 34–47, 2019.
V. Kumar, R. Sharma, K. Dhakar, Y. K. Singla, and K. Verma"Experimental evaluation of magnetic abrasive finishing process with diamond abrasive" Int. J. Mater. Prod. Technol., vol. 58, no. 1, pp. 55–70, 2019.
Mahmmoud Abdallha, Salah Al-Zubaidi and Ali H. Kadhum"Effect of Magnetic Abrasive Finishing Process on the Surface roughness of CuZn28 With New Pole Geometry" Journal of Mechanical Engineering Research and Developments, Vol. 43, No. 4, pp256-264,2020.
Xie, H.; Zou, Y. Investigation on Finishing Characteristics of Magnetic Abrasive Finishing Process Using an Alternating Magnetic Field. Machines 2020, 8, 75. https://doi.org/10.3390/machines8040075.
Zhang, Y.; Zou, Y. Study on Corrective Abrasive Finishing for Workpiece Surface by Using Magnetic Abrasive Finishing Processes. Machines 2022, 10, 98. https://doi.org/10.3390/machines10020098.
Copyright: Open Access authors retain the copyrights of their papers, and all open access articles are distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided that the original work is properly cited. The use of general descriptive names, trade names, trademarks, and so forth in this publication, even if not specifically identified, does not imply that these names are not protected by the relevant laws and regulations. While the advice and information in this journal are believed to be true and accurate on the date of its going to press, neither the authors, the editors, nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein.