Enhancing the Surface Mechanical Properties of AL2618 Alloy Turbochargers Using a PLD Device with AI2O3
pdf

How to Cite

Enhancing the Surface Mechanical Properties of AL2618 Alloy Turbochargers Using a PLD Device with AI2O3. (2024). Al-Khwarizmi Engineering Journal, 20(4), 89-98. https://doi.org/10.22153/kej.2024.07.004

Publication Dates

Received

2024-04-29

Revised

2024-06-18

Accepted

2024-07-28

Abstract

Pulsed laser deposition (PLD) has become a widely used technology for fabricating multicomponent thin films. In this research, nanomaterial Alfa-Al2O3 with a particle size of 30 ± 5 nm was deposited on the surface of AL-2618 alloy turbine blades. The microstructure, phase composition and the effects of a coating made from Alfa-Al2O3 nanomaterial were studied. PLD was employed to improve the mechanical performance of the aluminium alloy (AL-2618) used in turbocharger blades, primarily to reduce corrosion and erosion. To ensure high hardness and extended fatigue life, a 10 μm layer of aluminium dioxide was deposited on the surface of the aluminium alloy using PLD. The mechanical properties of the blade improved, as shown by hardness tests conducted on the samples. An energy-dispersive X-ray spectroscopy test was conducted before and after deposition. After depositing a nanolayer of Al2O3, the mechanical properties were enhanced. The hardness of the samples increased from 685 HLD to 781 HLD, and corrosion and erosion were reduced. The atomic percentage of oxygen deposited on the blade surface ranged from 0.6% to 0.8%, and the surface roughness (x) decreased from 49.5 µm to 22.8 µm because of the nanolayer applied via PLD.

pdf

References

Kaka Ma, Yufeng Zheng, Sriswaroop Dasari, Dalong Zhang, Hamish L. Fraser & Rajarshi Banerjee ,” Precipitation in nanostructured alloys: A brief review”, Volume 46, pages 250–257, (2021).

V. I. Arkhipenko, S, M, Zgirouski, A. A. Kirillov, and L. V. Simonchik, Plasma Physics Reports, 28, 930 (2002).

Kun Yu, Wenxian Li, Songrui Li, Jun Zhao,” Mechanical properties and microstructure of aluminum alloy 2618 with Al3(Sc, Zr) phases”, Materials Science and Engineering: A,Volume 368, Issues 1–2, 15 March 2004, Pages 88-93.

P.Malekzadeh,"A differential Quadrature Nonlinear Free Vibration Analysis of Laminated Composite Skew Thin Plates", Journal of thin wall Structures ,Vol.(45),pp.237-250,January 2007.

J.E. Samad, J.A. Nychka, Wettability of biomimetic thermally grown aluminum oxide coatings, Bioinsp. Biomim. 6 (2011) 016004–016009.

J.F. Joanny, Polyelectrolyte adsorption and charge inversion, Eur. Phys. J. B 9,(1999).

I. N. A. Oguocha, S. Yannacopoulos and Y. Jin, The structure of AIXFeNi phase in Al-Cu-Mg-Fe-Ni, J. Mater. Sci., Vol. 31 (1996), 5615–5621.

J. H. Wang, D. Q. Yi and X. P. Su, et al., Influence of deformation ageing treatment on microstructure and properties of aluminum alloy 2618, Mater. Charact. Vol. 59 (2008), 965–968.

Z. W. Du, G. J. Wang and X. L. Han, et al., Microstructural evolution after creep in aluminum alloy 2618, J. Mater. Sci., Vol. 47 (2012), 2541–2547

Akeel Dhahir Subhi and Adnan Mohsen Abd,” Improving Wear Properties of 392 Al Alloy Using Centrifugal Casting”, Department of Production Engineering and Metallurgy / University of Technology/ Baghdad, Vol. 15 No. 1 (2019): Al-Khwarizmi Engineering Journal

Alalkawi H. J. M., Ali Yousuf K Khenyab andAbduljabar H. Ali,” Improvement of Mechanical and Fatigue Properties for Aluminum Alloy 7049 By Using Nano Composites Technique”, Department of Electromechanical Engineering/ University of Technology/ Baghdad/ Iraq, DOI: https://doi.org/10.22153/kej.2019.08.001, Vol. 15 No. 1 (2019): Al-Khwarizmi Engineering Journal.

N. Mathan Kumar a, S. Senthil Kumaran b, L.A. Kumaraswamidhas a,” An investigation of mechanical properties and corrosion resistance of Al2618 alloy reinforced with Si3N4, AlN and ZrB2 composites”, Journal of Alloys and Compounds Volume 652, 15 December 2015, Pages 244-249.

Saad Abdel Wahed Tohme1, Hana Khaled Khalaf, Nour Ali Nasser, Ahmed Dawoud Salman,”Manufacturing of aluminum alloy reinforced polymer and the possibility of using it in a solar heater”, Industrial Research and Development Authority - Renewable Energy and Environment Research Center.

Aseel Basim Abdul-Hussein, Fadhel Abbas Hashim and Tamara Raad Kadhim,” Effect of Nano Powder on Mechanical and Physical Properties of Glass Fiber Reinforced Epoxy Composite”,Department of Materials Engineering/ University of Technology, Vol. 12 No. 3 (2016): 2016.

D. Bäuerle: Laser Processing and Chemistry, 2nd ed. (Springer, Berlin).

W. Marine, B. Luk'yanchuk, M. Sentis: Le VIDE Science, technique et applications, 2=4, 440 (1998).

Frank Feret,Daniel Roy and Clermont Boulanger,” Determination of alpha and beta alumina in ceramic alumina by X-ray diffraction”, July 2000,Spectrochimica Act Part B Atomic Spectroscopy 55(7):1051-1061.

J.H. Wang and D.Q. Yi ,”Preparation and Properties of Alloy 2618 Reinforced by Submicron AlN Particles”, (Submitted February 15, 2005; in revised form November 17, 2005).

Ifeyinwa Obianyo,”LABORATORY MANUAL FOR HARDNESS TEST”, Nile University of Nigeria, Abuja ,March 2019.

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Copyright (c) 2024 Al-Khwarizmi Engineering Journal