Optimization of Material Removal Rate and Temperature in Magnetic Abrasive Finishing Process for Stainless Steel 304
The effect of the magnetic abrasive finishing (MAF) method on the temperature rise (TR), and material removal rate (MRR) has been investigated in this paper. Sixteen runs were to determine the optimum temperature in the contact area (between the abrasive powder and surface of workpiece) and the MRR according to Taguchi orthogonal array (OA). Four variable technological parameters (cutting speed, finishing time, working gap, and the current in the inductor) with four levels for each parameter were used, the matrix is known as a L16 (44) OA. The signal to noise ratio (S/N) ratio and analysis of the variance (ANOVA) were utilized to analyze the results using (MINITAB17) to find the optimum condition and identify the significant parameters affecting on the TR., and MRR of the steel 304. IR camera was used to measure the experimental temperature. The results showed that the optimum temperature in contact area of workpiece is 70.7 °C.
Mithlesh Sharma,and Devinder Pal Singh” ,To Study the Effect of Various Parameters on Magnetic Abrasive Finishing”, international Journal of Research In Mechanical Engineering & Technology Vol. 3, Issue 2, May - Oct 2013.
S. Jayswal, V. Jain, and P. Dixit, “Modeling and simulation of magnetic abrasive finishing process”, International Journal of Advanced Manufacturing Technology, Vol.26, pp. 477–490, 2005.
Tae-Wan Kim” Application of Magnetic Abrasive Polishing to Composite Materials”, Journal of Mechanical Science and Technology, Vol 5, PP 1029-1034, 2010.
Japman singh, and radhey sham “Experimental Investigation of Process Parameter of MAF on Surface Roughness, “International Journal of the Science, Technology and Management,‘SGI Reflection ‘ may 2013.
Yamaguchi H, and Sato T, “Polishing and Magnetic Field-Assisted Finishing“, intelligent energy Field Manufacturing Interdisciplinary Process Innovations, 2012.
Rishi Devi Joshi,.Gursewak Singh Brar, and Mithlesh Sharma.”Effect on Magnetic Abrasive Machining with Different Range of the Electrical Parameters “,International Journal of Emerging Technology and Advanced Engineering , Vol.4,Issue 9,Sep 2014.
Girma B., Joshi S.S., Raghuram M. V. G. S., and Balasubramaniam R., “An Experimental Analysis of Magnetic Abrasive Finishing of Plane Surfaces”, Machining Science and Technology, Vol. 10, Issue 3, pp 323–340, 2006.
Vivek Mishra, Harsha Goel, Rahul S. Mulik, and P.M.Pandey, “Determining work-brush interface temperature in magnetic abrasive finishing process’ Journal of Manufacturing process,Vol.16,Issue 2,PP.248-256,2014.
Chandan Gaur “The analysis of the temperature during magnetic abrasive finishing of the plane plate “International Journal for Scientific Research & Development” Vol. 3, issue 4, PP. 1835-1841, 2015.
Dhirendra K. Singh, V.K. Jain, and V. Raghuram, “Parametric study of magnetic abrasive finishing process”, Journal of Materials Processing Technology, Vol.149, Issue 1-3, pp.22-29, 2003.
Ranjit K. Roy,”Aprimer on the Taguchi method,1ST Edition ,New York: Van Nostrand Reinhold ,1990.
M. K. Qate’a , A. .H. Kadhum, F. F. Mustafa ,”The influence of the magnetic abrasive finishing system for cylinder surface on the surface roughness and MRR” AL-Khwarizmi engineering journal ,Vol. 11,No.3, pp. 1-10,2015.
Copyright: Open Access authors retain the copyrights of their papers, and all open access articles are distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided that the original work is properly cited. The use of general descriptive names, trade names, trademarks, and so forth in this publication, even if not specifically identified, does not imply that these names are not protected by the relevant laws and regulations. While the advice and information in this journal are believed to be true and accurate on the date of its going to press, neither the authors, the editors, nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein.