Optimizing the Parameters of Hot-wire CNC Machine to Enhance the Cutting of Plastic Foam
pdf

How to Cite

Optimizing the Parameters of Hot-wire CNC Machine to Enhance the Cutting of Plastic Foam. (2019). Al-Khwarizmi Engineering Journal, 15(3), 29-37. https://doi.org/10.22153/kej.2019.01.006

Abstract

     Hot-wire cutting is one of the important, non-traditional thermomechanical way to cut polymer, usually expanded foam and extruded foam, in low volume manufacturing. The study and analysis of Hot-Wire cutting parameters play an important role to enhance the quality and accuracy of the process and products. The effects on the surface have been investigated by using experimental tests designed according to the Taguchi orthogonal array (OA). In this study, four parameters with five levels for each parameter have been used: [temperature of wire (A) (100, 120, 130, 150, 160) °C], [diameter of wire (B) (0.3,0.4,0.5,0.7,0.8) mm], [velocity of cutting (C) (200, 300,400,500,600) mm/min], [and density of foam (D) (0.01,0.027,0.029,0.032,0.037) g/cm3]. Statistical software (MINITAB17) used to find the optimum conditions, which they are in Material Removal: 100 ˚C, 0.5 mm, 300mm/min, 0.032 g/cm3.

pdf

References

Aitchison, D., Brooks, H., Bain., J., Pons, D. “An Investigation into the Prediction of optimal Machining Conditions for Polystyrene Foam Cut with a Taut Hot-Wire”. The Annals of “Dunarea de Jos” University of Galati, Fascicle V, Technologies in Machine Building, ISSN 1221- 4566, 2009

H. Brooks, “Plastic Foam Cutting Mechanics for Rapid Prototyping and Manufacturing Purposes” (Ph.DThesis), Mechanical Engineeringat the University of Canterbury , Christ church , New Zealand , 2009

Harmanpreet & Manpreet Singh, “Influence on Kerf Width in Machining Polystyrene by Heating Element Profile Maker using Nichrome Wire”, International Journal of Engineering and Technical Research V4 (04), April 2015

Ranjeet K. B., Sajan K., Pushkar K. &K. P. Karunakaran , “ Investigation of ablation studies of EPS pattern produced by rapid prototyping” ,Virtual and Physical Prototyping, Volume 13, Issue 4, 2018.

Kiril P.Petkov, Jesper H.Hattel” A thermo-electro-mechanical simulation model for hot wire cutting of EPS foam” International Journal of Machine Tools and Manufacture Volume 107, Pages 50-59,2016.

Namrata Karmakar , Sathyan Subbiah , “Investigating Bowing of Hot Wire during cutting of EPS” Procedia Manufacturing Volume 26, Pages 671-680, 2018

Luka Ivanovskis, “Four Axis Hot-Wire Foam Cutter Controlled by Mindstorms EV3 “, Saimaa University of Applied Sciences, Faculty of Technology, Lappeenranta Degree Programme in Mechanical Engineering and Production Technology, Thesis 2017

Dong-Gyu Ahn, Sang-Ho Lee, Dong-Yol Yang ,“Influence of process parameters on the surface roughness in hotwire cutting of EPS foam sheet for VLM-S rapid prototyping process”, Journal of Materials Science 40(21):5699-5702, 2005

P. Gallina, R. Mosca, P. Pascutto, “Optimized Hotwire Cutting Robotic System for Expandable Polystyrene Foam”, AMST’05 Advanced Manufacturing Systems and Technology. CISM International Centre for Mechanical Sciences, vol 486. Springer, Vienna, 2005

Katrine Sivertsen, polymer foams,3.063 Polymer Physics, Spring2007

https://libraries.io/github/winder/Universal-G-Code-Sender

R. K. Roy,” Aprimer on the Taguchi method”,1ST Edition (New york: Van Nostrand Reinhold ,1990)

BalaRaju.J, Anup Kumar.J, Dayal Saran.P, Dr.C.S.Krishna Prasad Rao"Application of Taguchi Technique for Identifying Optimum Surface Roughness in CNC end Milling Process", International Journal of Engineering Trends and Technology (IJETT), V21(2),103-110 March 2015.

M.Vishnu Vardhan, G. Sankaraiah, M. Yohan , H. Jeevan Rao , ”Optimization of Parameters in CNC milling of P20 steel using Response Surface methodology and Taguchi Method” ,Science Direct ,Volume 4, Issue 8, , Pages 9163-9169 ,2017.

Shouvik Ghosh, Prasanta Sahoo, and Goutam Sutradhar, “Tribological Performance Optimization of Al-7.5% SiCp Composites Using the Taguchi Method and Grey Relational Analysis”, Journal of Composites, Volume, Article ID 274527, 2013

Hanan H. Murad, “Parametric Investigation of the Magnetic Abrasive Finishing Method” (MS.c Thesis), Al-Khwarizmi College of Engineering of University of Baghdad, 2017

Marwa K. Qate’a, Ali H. kadhum , Faiz F. Mustafa, “The Influence of the Magnetic Abrasive Finishing System for Cylindrical Surfaces on the Surface Roughness and MRR “ , Al-Khwarizmi Engineering Journal ,Vol 11 No 3 , 2015

Copyright: Open Access authors retain the copyrights of their papers, and all open access articles are distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided that the original work is properly cited. The use of general descriptive names, trade names, trademarks, and so forth in this publication, even if not specifically identified, does not imply that these names are not protected by the relevant laws and regulations. While the advice and information in this journal are believed to be true and accurate on the date of its going to press, neither the authors, the editors, nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein.